IEC 62133-2 Battery Crush and Nail Penetration Test Chamber for Lithium Battery Safety

The Battery Crush and Nail Penetration Test Chamber is a professional lithium battery safety testing system designed to simulate extreme abuse conditions such as battery crushing, extrusion, and nail penetration. This advanced equipment evaluates battery safety performance under mechanical abuse conditions and is widely used for lithium-ion battery safety certification, EV battery testing, energy storage battery testing, and R&D reliability verification.

This system complies with international battery testing standards including IEC62133-1:2017, IEC62133-2:2017, and IEC60086-4:2019. The integrated platform combines crush testing, nail penetration testing, voltage monitoring, deformation monitoring, and explosion-proof protection into one intelligent testing solution.

Ideal for battery manufacturers, EV battery laboratories, certification agencies, universities, and third-party testing centers.

• IEC62133-1:2017 Clause 7.3.6
• IEC62133-2:2017 Clause 7.3.5
• IEC60086-4:2019 Clause 6.5.3

• Integrated battery crush and nail penetration testing
• PLC intelligent control with touch screen interface
• Real-time pressure, voltage, and deformation monitoring
• Automatic data recording and USB export function
• High-precision force and speed control system
• Adjustable crush force and penetration speed

The chamber adopts a heavy-duty explosion-proof structure specially designed for lithium battery abuse testing.

• Double-layer reinforced explosion-proof chamber door
• Explosion-proof tempered glass observation window
• Pressure relief explosion venting system
• High-temperature resistant flame-retardant structure
• Emergency stop safety switch
• Automatic power cut-off protection
• Fire-resistant exhaust ventilation system

The test chamber features an industrial-grade air exhaust system that effectively removes smoke, gas, and heat generated during battery abuse testing.

• Large airflow exhaust fan
• High-temperature resistant motor
• Integrated air collection hood
• Pressure release explosion-proof vent
• Fire-resistant ventilation structure

This lithium battery abuse tester supports:

• Battery crush testing
• Battery extrusion testing
• Nail penetration testing
• Voltage monitoring
• Deformation monitoring
• Multi-condition combined testing

1. The test chamber is an independently sealed area, isolated from the power area at the bottom and the exhaust lighting area at the top, which prevents flames, high-temperature gases, and leakage gases from spreading to other areas.
2. The test chamber is equipped with an exhaust system with air exhaust outlet at the top and air supply port at the bottom left side. The exhaust fan features a long-axis motor and steel wind wheel with large air volume, fire prevention, and high temperature resistance.
3. The test chamber is entirely composed of high-temperature resistant and flame-retardant components with no plastic pipelines, wires, rubber gaskets, sealing rings, etc. The chamber door is sealed with high-temperature resistant sealing strips.
4. The front door of the test chamber adopts a reinforced double-layer design with reinforced hinges and door locks. The window is made of double-layer explosion-proof tempered glass.
5. The back panel uses a hinge on one side and a magnetically adsorbed openable door on the other side for effective explosion venting. When closed, it prevents gas leakage; during explosions, high-pressure gas can push open the pressure relief door to protect equipment and personnel.
6. The internal bottom plate of the test chamber adopts an integrated design with no holes or gaps, making it easy to clean.
7. Internal lighting is protected by a tempered glass protective cover to prevent damage from flames and projectiles, using standard detachable fasteners for easy replacement.
8. The extrusion testing machine meets electrical safety standards. During accidents, the equipment automatically cuts off external input power.
9. Self-protection pressure setting function prevents excessive crush pressure from damaging equipment. When pressure reaches the set value, the machine automatically stops and can only raise the crush fixture.
10. The fixture can be flexibly disassembled for easy replacement.